Making Ice!

I seen have a common question asked among some of the backyard rink building groups: How long does it take to make ice? Well, this can be a loaded question, as it varies greatly by the weather and depth you are trying to freeze. You can really dig into the science behind how ice freezes, but for me I was trying to find the bottom line answer. There were two charts that I found that break it down pretty simply. The first showing ice growth over a day and the other over a week. Since for the most part people are trying to freeze a minimum of 4 inches you should be able to do that over a weeks time.

As you can see from the charts the temperature is relative to the growth of ice. There can be other factors as well such as depth, wind and snow or rain fall.

Once you have your base ice frozen, you may want to build more depth through base building/flooding/resurfacing/watering (there are many ways people refer to this process). The same science from above applies to building ice or resurfacing, but since you are only laying down a very thin layer of water it should freeze relatively quickly with the right conditions. The below chart should guide you when trying to determine the right temperature for resurfacing or base building. I found this chart in the literature from my NiceRink Resurfacer.

Degrees (F)Degrees (C)ResurfacingBase Building
350 to 3MarginalNot Advised
25 to 15-4 to -9FairMarginal
15 to 0-10 to -17GoodGood
0 to -10-18 to -23ExcellentVery Good
-15 / Lower-24 / lowerGoodExcellent

Now I will put a disclaimer on this, as I am no scientist but someone who is merely interpreting what I read. With science there are many variables, but I do hope this helps you get the general idea of how long it will take to get your rink up and running.

Rink Boards

One of the most important parts of your outdoor rink build is the boards. In a sense they keep it all together. There are two main ways to go about your boards. You can use wood or you can go the pre-made route. They each have their pros and cons.

Wood boards allow you to customize how you see fit. Since you can cut the boards to any size you want to make your rink how you want. This is the more economical approach up front but over time you will have to replace your boards as they wear due to weather and what not. You can use certain wood boards with NiceRink brackets. NiceRink brackets allow you to use sheets of plywood with their bracket system. Your other option is to forgo buying pre-made brackets and build your own or use stakes.

Pre-made boards are a nice convenience. I haven’t personally used them but from what I have heard from others and read they seem sturdy and durable. NiceRInk make the most  popular and they are thermoformed plastic boards that come in 4 foot lengths and 18 inches high.

No matter which method you go with, if you have a slope in your yard and you are holding back more than 12 inches of water you should look towards plywood with extra bracing to hold back the water. You can always read our article about measuring slope to learn more about that.

NiceRink board
NiceRink
NiceRInk setup with plywood
NiceRInk setup with plywood

Choosing your Rink Liner

A key aspect to your build is your liner. If you live in a cold enough climate you can get away without one by packing the snow up to create the walls. However, if you get a mid-season thaw, you could very well be in trouble!  The topic of liners could easily cause quite a discussion among backyard/outdoor rink builders, and everyone has their own philosophy, but I am going to go with my experience and research and share that with you. The biggest thing I do suggest is shopping around. There are a handful of vendors that sell liners and the costs seem to vary, so get out there and google away.

Does the color matter?

Most definitely color does matter. There are many different types of liners or alternatives, but in the end you want to make sure your liner is WHITE. The issue with a dark color facing up is going to potentially cause different issues with your rink. White on the side facing up towards the sky will help reflect the UV rays away from your ice and hopefully keeping your ice as cold as possible so that you can maintain that great skating surface we are all working so hard at.

There is, however, some debate as to whether your liner needs to be white on both sides. I haven’t been able to find any definitive answers that either confirms or denies the need for white on both sides. So, I think you are safe either way. The issue with not killing your lawn boils down to making sure you get your liner up early enough in the spring and not letting it sit there with water in it until almost June.

Liner Thickness

You might be researching liners and see them differentiated by thickness (6 mil, 8mil ,10 mil, etc). So what does that mean? The thickness is generally measured by mil (unit of length equal to .001 of an inch).  Liners can typically range from 6 mil thickness all the way up to 14 mil thickness, and maybe even more. As the mil number increases that means the liner is getting thicker and the thicker the tarp the heavier duty the liner is. However, you might think that ticker is better, but that isn’t always the case with regard to your rink build.

Choosing a liner

This is where it gets difficult. The bigger your rink the more it’s going to cost you, but you have to be careful about what you are buying. You have to choose a liner to be big enough to cover your entire skating surface and then some. The liner should reach all the way up your boards and drop down the outside of your boards a bit, if you are using low boards around your rink. Typically you would add 4 or 5 feet to the length and width. For example, a rink that is 30 by 50 should use a plastic liner or tarp that is at least 35 by 55. It is always good to have extra liner just in case you need to use taller boards due unexpected slope issues. But of course you shouldn’t have that, because you already measured your slope right?

Buyer beware when choosing your liner. There are liners that are woven. Woven liners are typically 6, 10, 12 or 14 mil thick, however the bulk of their thickness comes from the woven reinforcement in between two very thin ½ to 1 mils of coating to hold the water. The woven reinforcement doesn’t hold water; the poly is what does that. Once that ½ mil coating is compromised you you’re basically left with a woven fabric that doesn’t hold the water. On top of that they are heavier and harder to work with. So make sure you know what you are buying.

NiceRink made a great video showing that the quality of the material used really does matter. Give it a look.

 

Protection and Life Expectancy

The life expectancy of your liner depends on your usage of your rink and how well you are protecting it. You can expect your liner lasting somewhere between 1 to 2 years. It could last longer, but you have to be taking very good care of your liner.  Two things that will help protect and extend the life of your liner is bumper caps and/or protecting the exposed liner from pucks and skates. I personally wouldn’t use the liner repeatedly, but would use last years liner as a protection layer underneath this years liner.

Bumper Caps

NiceRink Bumper Caps
NiceRink Bumper Cap
NiceRink Kick Plate
NiceRink Kick Plate

Many rink manufacturers sell their version of their bumper caps. They do look like a glorified pool noodle, but it has a purpose of protecting your liner and it does this job well. I researched just buying pool noodles and using them, but it wound up being cheaper to buy them from NiceRink. Pool noodles typically come in 4ft lengths where as the bumper caps usually come in 4, 5, or 8ft lengths depending on the manufacturer. The other issue with using pool noodles is that it’s very hard to get just one color, as they are usually shipped in assorted color packs.

Protecting The Exposed Liner

The exposed line is that liner that is showing from the ice level to the top of your boards. Now some people trim the exposed liner so this isn’t applicable, but for those that don’t there are a few ways to protect the exposed liner. NiceRink has kick plates that will help protect the liner from getting cut.

Brace Yourself: A quick guide to bracing your rink boards

In building your rink you need to determine what you are going to use for your boards and how to brace them. One of the biggest parts of picking your bracing is measuring your slope and knowing if you have to hold back a lot of water or not.  This was one of of the toughest things for me, I knew I had about a 18″ difference from highest to lowest corners and wasn’t trying to bust the bank. You have three choices: build braces, buy braces or simply use stakes or rebar. I suggest you really dig into these options. If you are handy give the build option a whirl. The NiceRink brackets are a really great product and can work with plywood as well.

Build Option

This options is where you can really get creative with your build. The options are endless and below are a few examples of bracing.

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Small brace with rebar

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Tall braces with rebar

Buy Option

The brace below is a major brand producing an amazing product.

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NiceRink bracket

Wood Stake Option

This is the simplest option but you need to be careful when it comes down to your slope.

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Simple wooden stake

Sport Court/Pond/Lake Rink Build

If you happen to be building your rink on your sport court, pond, lake or some other body of water, you can still build boards. You can go about this using two methods previously discussed. You can build your braces or you can buy your braces. If you go the build route you would build just like we showed above. On the other hand, if you want to buy your braces both NiceRink and IronSleek have a version of their brackets that can be installed on flat surfaces like a pond or sport court. Each bracket also allows you to reinforce with a stake or rebar.

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NiceRink

So you want to build a backyard/outdoor rink?

Congratulations on making the best decision ever! It won’t always be easy but in the end it’s was one of the best decisions I made for my family. Here is a basic outline of what it takes to get going on your new endeavor. We have articles covering the various topics of this process.